Level 3 – Process Industry Manufacturing

As a Process Industry Manufacturing Technician, you’ll keep large-scale chemical operations running smoothly—mastering process control, safety systems, and quality assurance in a fast-paced, high-tech environment.

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Qualification

Level 3

Subject area

Science

Course type

Apprenticeship

Course length

21 - 24 months

What is an process industry manufacturing?

Process Industry Manufacturing Technicians keep industries running.

You’ll operate and maintain large-scale chemical processes, ensuring products meet strict specifications.

Working in highly controlled environments, you’ll follow advanced safety systems, conduct quality checks, and collaborate with teams across production, engineering, and supply chain.
If you thrive in high-tech, high-stakes environments, this is your gateway to a dynamic career.

What will I learn?

This isn’t your average classroom. This is the frontline of industrial manufacturing.

You’ll dive into the science behind large-scale chemical processes—mastering atomic structure, bonding, and reaction principles that power global industries. Stoichiometry, energetics, and kinetics? You’ll break them down to control reaction behavior with precision.

But theory alone won’t cut it. You’ll apply these principles to real-world production, learning how to fine-tune processes, troubleshoot issues, and enforce safety protocols in high-stakes environments. With strict regulations and advanced control systems, you’ll develop the expertise to keep production running smoothly—and safely.

If you’re ready to take on the challenge, this apprenticeship will give you the knowledge and hands-on experience to thrive in the process industry.

Course Modules

Module 1
Professional Development and Study Skills

Apprentices will explore workplace behaviours and learn the importance of reflective practice. This module sets the foundation for their apprenticeship, helping them build self-awareness, professionalism, and continuous learning habits.

Module 2
Health & Safety in a Processing Environment

This module covers essential workplace safety regulations, including the Health and Safety at Work Act. Apprentices will learn how to assess risks, follow safety protocols, and maintain compliance in a high-risk environment.

Module 3
Chemical Science

This module covers atomic structure, bonding, and reaction principles essential for large-scale production. Apprentices will explore stoichiometry, energetics, and kinetics to understand reaction behaviour. They’ll also learn industrial applications and safety protocols to ensure efficient and safe operations.

Module 4
Process Operations, Maintenance and Calibration

Apprentices will develop hands-on skills in manufacturing processes, from start-up to shutdown. This includes process control, equipment maintenance, serviceability, and calibration, ensuring operational efficiency and product quality.

Module 5
Quality Procedures

This module explores internal and external quality requirements in a scientific workplace. Apprentices will understand how quality standards impact reliability and accuracy, ensuring compliance with industry regulations.

Module 6
Problem Solving and Solutions

Apprentices will develop problem-solving strategies and learn how to apply them in their workplace. They’ll also explore error reporting and its role in maintaining quality-centric processes.

Module 7
Improving Processes and Procedures

This module focuses on continuous improvement methods to boost efficiency. Apprentices will learn how to analyse workplace processes and implement changes that enhance productivity and service quality.

Module 8
Environmental Management

Apprentices will explore the environmental impact of their work and how to improve resource efficiency. This module covers sustainability strategies to reduce waste and ensure compliance with environmental regulations

Module 9
EPA Preparation

This final module prepares apprentices for their End Point Assessment. They’ll complete final training, review key concepts, and book their assessment date with the End Point Assessment Organisation.

Hear from current apprentices

"With all the knowledge I have gained through Tiro and KEVICC, I believe that I can take on any challenges I face. "

Patrisia Hincheva Laboratory Technician Apprentice - King Edward VI Community College

Contact us for more information about this course

Interested and have more questions? Get in touch with one of Tiro’s Experts who’ll take time to listen and understand what you’re looking for, answering all your questions and seeking to find the right solution just for you!

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What makes this programme great?

Here are a few reasons why our programmes are unique

  • Expert work-based learning coaches – our training team has real-world Science and Technology experience, academic qualifications up to PhD level, and a wealth of teaching expertise.
  • Science and Technology through and through – our employers work on everything from earthworks to networks, and from cancerous cells to concrete.
  • Flexible – our learning programmes are built with employers, for employers. They’re modularised and flexible, to develop the knowledge, skills and behaviours you need. And all the training is delivered through a flexible mix of online and on-site training.
  • Apprentices you need, when you need them – we understand businesses resourcing needs won’t stick to anyone else’s schedule. We don’t work to arbitary start dates around the academic calendar or tax years. We’ll find and start your apprentices on programme whenever you need them.

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