Level 3 – Polymer Processing Technician

Polymers shape the modern world—from aerospace to medical devices. As a Polymer Processing Technician, you’ll work with materials at the frontier of innovation. Whether developing sustainable plastics, testing material properties, or optimising manufacturing processes, you’ll gain the skills to make an impact in this fast-moving industry.

Start your career

Apply Now

Employer?

Find out more
Qualification

Level 3

Subject area

Science

Course type

Apprenticeship

Course length

22 months

What is a polymer processing technician?

Polymers shape the modern world—from aerospace to medical devices.

As a Polymer Processing Technician, you’ll work with materials at the frontier of innovation.

Whether developing sustainable plastics, testing material properties, or optimising manufacturing processes, you’ll gain the skills to make an impact in this fast-moving industry.

What will I learn?

This programme is built for those who don’t just want a job—they want to master a craft. Whether you’re an existing team member or a fresh recruit, you’ll develop the technical expertise, precision, and problem-solving skills to thrive in polymer manufacturing.

You’ll become a specialist in polymer processing—understanding the science behind materials used in everything from aerospace to medical devices. You’ll learn how to set up, operate, monitor, and shut down processing equipment with confidence, making sure every product meets strict quality standards.

From extrusion and injection moulding to thermoforming and blow moulding, you’ll get hands-on experience with cutting-edge manufacturing techniques. You’ll master process control, safety compliance, and quality assurance, ensuring operations run smoothly and efficiently.

But it’s not just about technical skills. You’ll sharpen your ability to work as part of a high-performance team, solve problems on the fly, and communicate effectively. You’ll develop the resilience, adaptability, and attention to detail that set top technicians apart.

By the end of this apprenticeship, you won’t just be working in polymer processing—you’ll be owning it.

Course Modules

Module 1
Professional Development and Study Skills

Apprentices will explore workplace behaviours and learn the importance of reflective practice. This module sets the foundation for their apprenticeship, helping them build self-awareness, professionalism, and continuous learning habits.

Module 2
Health & Safety in a Processing Environment

This module covers essential workplace safety regulations, including the Health and Safety at Work Act. Apprentices will learn how to assess risks, follow safety protocols, and maintain compliance in a high-risk environment.

Module 3
Polymer Science

This module covers polymer chemistry, processing techniques, and how structure affects performance. Apprentices will learn to test material properties, evaluate durability, and develop sustainable solutions. They’ll also explore emerging trends in polymer science shaping the future of manufacturing.

Module 4
Process Operations, Maintenance and Calibration

Apprentices will develop hands-on skills in manufacturing processes, from start-up to shutdown. This includes process control, equipment maintenance, serviceability, and calibration, ensuring operational efficiency and product quality.

Module 5
Quality Procedures

This module explores internal and external quality requirements in a scientific workplace. Apprentices will understand how quality standards impact reliability and accuracy, ensuring compliance with industry regulations.

Module 6
Problem Solving and Solutions

Apprentices will develop problem-solving strategies and learn how to apply them in their workplace. They’ll also explore error reporting and its role in maintaining quality-centric processes.

Module 7
Improving Processes and Procedures

This module focuses on continuous improvement methods to boost efficiency. Apprentices will learn how to analyse workplace processes and implement changes that enhance productivity and service quality.

Module 8
Environmental Management

Apprentices will explore the environmental impact of their work and how to improve resource efficiency. This module covers sustainability strategies to reduce waste and ensure compliance with environmental regulations

Module 9
EPA Preparation

This final module prepares apprentices for their End Point Assessment. They’ll complete final training, review key concepts, and book their assessment date with the End Point Assessment Organisation.

Hear from current apprentices

"With all the knowledge I have gained through Tiro and KEVICC, I believe that I can take on any challenges I face. "

Patrisia Hincheva Laboratory Technician Apprentice - King Edward VI Community College

Contact us for more information about this programme

Interested and have more questions? Get in touch with one of Tiro’s Experts who’ll take time to listen and understand what you’re looking for, answering all your questions and seeking to find the right solution just for you!

Name(Required)
Please let us know what's on your mind. Have a question for us? Ask away.
This field is for validation purposes and should be left unchanged.

What makes this programme great?

Here are a few reasons why our programmes are unique

  • Expert work-based learning coaches- our training team has real-world Science and Technology experience, academic qualifications up to PhD level, and a wealth of teaching expertise.
  • Science and Technology through and through – our employers work on everything from earthworks to networks, and from cancerous cells to concrete.
  • Flexible – our learning programmes are built with employers, for employers. They’re modularised and flexible, to develop the knowledge, skills and behaviours you need. And all the training is delivered through a flexible mix of online and on-site training.
  • Apprentices you need, when you need them – we understand businesses resourcing needs won’t stick to anyone else’s schedule. We don’t work to arbitary start dates around the academic calendar or tax years. We’ll find and start your apprentices on programme whenever you need them.

Current Vacancies

Apprentice

Materials Engineering Apprentice (Level 3) – Balfour Beatty

£20,350 - £24,985 / year 24th Sep 2025

What youll be doing:Working alongside other team members, testing the properties of construction materials including concrete, aggregates, cement, gro...

Find out more
Apprentice

This is a fantastic opportunity to build a career in advanced manufacturing, learning how to set up, operate, maintain, and optimise extrusion machine...

Find out more
Apprentice

Reporting to Senior Technicians and the Laboratory ManagerMulti-skilled to undertake a varied schedule of Laboratory test preparation and procedures o...

Find out more
Apprentice

We are excited to offer an opportunity for an Apprentice Laboratory Technician to join our innovative Research and Development team and play a key rol...

Find out more
Apprentice

Life Environmental Services are pleased to be able to offer you the opportunity to both earn a salary and study towards a nationally recognised qualif...

Find out more
Apprentice

Life Environmental Services are pleased to be able to offer you the opportunity to both earn a salary and study towards a nationally recognised qualif...

Find out more
Apprentice
Welwyn Garden City

Laboratory Scientist (Materials) Degree Apprenticeship (Level 6) – Sika

£27,500 / year 19th Sep 2025

Sika is pleased to be able to offer you the opportunity to both earn a salary and study towards a nationally recognised qualification through our appr...

Find out more
Apprentice
Castleford

Materials Technician Apprentice (Level 3) – White Rose Laboratory Services Ltd

£20,800 - £25,396 / year 19th Sep 2025

We are pleased to offer an opportunity for a Materials Testing Apprentice to join our team, supporting the day-to-day laboratory testing of constructi...

Find out more
Apprentice

This role offers the chance to support an experienced Quality Control team, working at the heart of a busy manufacturing operation that produces susta...

Find out more
Full Time
Remote

Data Coach/Trainer – Apprenticeships

£40,000 - £45,000 / year 16th Sep 2025

Youll be helping to change the world through science and technology apprenticeships with your obsession for developing the next generation of Data Technicians and Anal......

Find out more
Full Time
Remote

Work Based Learning Coach – Laboratory Technician Apprenticeships

£35,000 - £40,000 / year 16th Sep 2025

In this role, youll be helping to change the world through science and technology apprenticeships with your obsession for developing the next generati...

Find out more
Apprentice

As an Apprentice Laboratory Technician, your role will be to perform analytical activities in support of the production team, research & developme...

Find out more
View all vacancies

Start your journey

Whether you're curious about becoming an apprentice or taking on apprentices within your business - we're ready to answer any and all questions. Here's how you can reach us...

Would you like to Contact us or Book a meeting
What are you looking for
This field is hidden when viewing the form